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Product Name:
Custom Large Cast Steel Segmented Girth Gear (Half Gear Ring)
Product Overview:
Tenfaye specializes in manufacturing large-scale cast steel segmented girth gears (half gear rings), widely used in rotary kilns, ball mills, and other heavy-duty machinery in the cement, mining, and building materials industries. The segmented design allows easier transportation, installation, and maintenance, especially for large diameter gear assemblies.
Key Features:
No. | Item | Specification |
---|---|---|
1 | Product Name | Segmented Girth Gear / Half Gear Ring |
2 | Outer Diameter Range | Ø1,000 mm - Ø15,000 mm |
3 | Gear Width | 200 mm - 1,200 mm |
4 | Weight Range | 1 ton - 200 tons |
5 | Material Options | ZG45, ZG42CrMo, ZG35SiMn (or customized) |
6 | Gear Type | Spur / Helical / Split (Segmented) |
7 | Gear Accuracy Standard | DIN 6-9 (customizable) |
8 | Hardness | HB190 - HB260 (can be adjusted as needed) |
9 | Heat Treatment Process | Normalizing, Quenching & Tempering |
10 | Inspection Standard | UT / MT / RT flaw detection (Level 1 or 2) |
Applications:
Rotary kilns, ball mills, vertical mills, grinding mills in:
Cement plants
Mining operations
Metallurgy and smelting
Power generation
Advantages:
1.Segmented structure for convenient transport and onsite assembly
2.OEM & ODM support with drawing customization
3.Precision CNC gear machining and hobbing
Why Choose Tenfaye:
With 20+ years of expertise in large steel casting, Tenfaye provides complete one-stop solutions from mold design to finished machining, ensuring product strength, precision, and durability.
Huixian Tengfei Manchinery Manufacturing Co,. Ltd
Tenfaye ,founded in 2006, is located in Xinxiang City, Henan Province, which is a well-known national casting hub. Spanning an area of 100,000 square meters, our company employs over 400 professionas.
As a national high-tech enterprise, we specialize in the research, manufacturing, and servicing of castings made from carbon steel, manganese steel, low-alloy steel, and stainless steel. Our expertise lies in producing castings that weigh below 150 tons.
Tenfaye has achieved ISO9001 international quality management system certification. We take pride in our 5 scientific and technological achievements, recognized by Henan Province, and hold an impressive portfolio of 20 utility model patents. Our dedication to environmental responsibility is evident through our classification as a Class B environmental performance-rated enterprise. The operating rate of Tenfaye has reached over 95%.
Tenfaye has achieved ISO9001 international quality management system certification. We take pride in our 2 scientific and technological achievements, recognized by Henan Province, and hold an impressive portfolio of 20 utility model patents. Our dedication to environmental responsibility is evident through our classification as a Class B environmental performance-rated enterprise. The operating rate of Tenfaye has reached over 95%.
Q: Does the production of Tenfaye provide customized services?
A: Yes, Tenfaye can customize according to the customer's drawings and technical requirements.
Q: Can it be tempered?
A: Yes, Tenfaye can temper according to the customer's requirements for hardness.
Q: When is the delivery time of the product?
A: Different products have different production cycles. After the customer pays, the factory will immediately start 24-hour production. 2-3 groups of workers work in shifts and rest to deliver the product as soon as possible.
Q: What is your minimum order quantity?
A: Tenfaye's minimum order quantity is 1 ton, and steel castings below 150 tons can be produced.
Q: Do you provide quality control and inspection documents?
A: Yes, we have strict quality control standards. And customers can come to the factory to check and inspect.