Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill

Product Details
Customization: Available
Application: Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
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  • Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
  • Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
  • Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
  • Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
  • Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
  • Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
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  • Overview
  • Product Description
  • Detailed Photos
  • Applications
  • Our Advantages
  • Company Profile
  • Certifications
  • FAQ
Overview

Basic Info.

Model NO.
GirthGear
Gear Position
External Gear
Manufacturing Method
Cast Gear
Toothed Portion Shape
Spur Gear
Material
Cast Steel
Type
Circular Gear
Transport Package
Wooden Box Packaging
Specification
customizable
Trademark
Tenfaye
Origin
Xin Xiang, Henan
Production Capacity
80000 Tons/Year

Packaging & Delivery

Package Size
1000.00cm * 1000.00cm * 1000.00cm
Package Gross Weight
1000.000kg

Product Description

Product Description

Product Name:
Custom Large Cast Steel Segmented Girth Gear (Half Gear Ring)

Product Overview:
Tenfaye specializes in manufacturing large-scale cast steel segmented girth gears (half gear rings), widely used in rotary kilns, ball mills, and other heavy-duty machinery in the cement, mining, and building materials industries. The segmented design allows easier transportation, installation, and maintenance, especially for large diameter gear assemblies.

Key Features:

No. Item Specification
1 Product Name Segmented Girth Gear / Half Gear Ring
2 Outer Diameter Range Ø1,000 mm - Ø15,000 mm
3 Gear Width 200 mm - 1,200 mm
4 Weight Range 1 ton - 200 tons
5 Material Options ZG45, ZG42CrMo, ZG35SiMn (or customized)
6 Gear Type Spur / Helical / Split (Segmented)
7 Gear Accuracy Standard DIN 6-9 (customizable)
8 Hardness HB190 - HB260 (can be adjusted as needed)
9 Heat Treatment Process Normalizing, Quenching & Tempering
10 Inspection Standard UT / MT / RT flaw detection (Level 1 or 2)
 
Detailed Photos
Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
Applications

Applications:
Rotary kilns, ball mills, vertical mills, grinding mills in:

  • Cement plants

  • Mining operations

  • Metallurgy and smelting

  • Power generation

Our Advantages

Advantages:
1.Segmented structure for convenient transport and onsite assembly
2.OEM & ODM support with drawing customization
3.Precision CNC gear machining and hobbing

Why Choose Tenfaye:
With 20+ years of expertise in large steel casting, Tenfaye provides complete one-stop solutions from mold design to finished machining, ensuring product strength, precision, and durability.

Company Profile

Huixian Tengfei Manchinery Manufacturing Co,.  Ltd

Tenfaye ,founded in 2006, is located in Xinxiang City, Henan Province, which is a well-known national casting hub.  Spanning an area of 100,000 square meters, our company employs over 400 professionas.
As a national high-tech enterprise, we specialize in the research, manufacturing, and servicing of castings made from carbon steel, manganese steel, low-alloy steel, and stainless steel. Our expertise lies in producing castings that weigh below 150 tons.
Tenfaye has achieved ISO9001 international quality management system certification. We take pride in our 5 scientific and technological achievements, recognized by Henan Province, and hold an impressive portfolio of 20 utility model patents. Our dedication to environmental responsibility is evident through our classification as a Class B environmental performance-rated enterprise. The operating rate of Tenfaye has reached over 95%.

Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
 
Certifications

Tenfaye has achieved ISO9001 international quality management system certification. We take pride in our 2 scientific and technological achievements, recognized by Henan Province, and hold an impressive portfolio of 20 utility model patents. Our dedication to environmental responsibility is evident through our classification as a Class B environmental performance-rated enterprise. The operating rate of Tenfaye has reached over 95%.

Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
Custom Cast Steel Segmented Girth Gear / Half Gear Ring for Rotary Kiln & Ball Mill
FAQ

Q: Does the production of Tenfaye provide customized services?
A: Yes, Tenfaye can customize according to the customer's drawings and technical requirements.

Q: Can it be tempered?
A: Yes, Tenfaye can temper according to the customer's requirements for hardness.

Q: When is the delivery time of the product?
A: Different products have different production cycles. After the customer pays, the factory will immediately start 24-hour production. 2-3 groups of workers work in shifts and rest to deliver the product as soon as possible.

Q: What is your minimum order quantity?
A: Tenfaye's minimum order quantity is 1 ton, and steel castings below 150 tons can be produced.

Q: Do you provide quality control and inspection documents?
A: Yes, we have strict quality control standards. And customers can come to the factory to check and inspect.


 

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