Affordable Steel Balls for Mining Plants: Steel Casting Options

• Customization: Available
• Specification: customizable
• Trademark: Tenfaye
• Model NO.: steel ball
• Production Capacity: 80000 Tons/Year

Product Description

 

Product Description

Steel ball is the medium for grinding materials in ball mill equipment, which produces abrasion and stripping effect through the collision and friction between steel ball and steel ball, steel ball and materials. In the ball mill working process, the specification, material and use of steel balls will be directly related to the efficiency of the ball mill equipment and even the entire production line.
  

 

More details

1. The specifications of ball mill steel ball
Normally, the diameter of ball mill steel ball is between Φ20mm~Φ125mm, in which the small steel ball is generally 40mm and 60mm, the medium steel ball is generally 80mm, and the large steel ball is roughly 100mm or 120mm.The diameter of the steel ball of super-large ball mill is mostly between Φ130mm~Φ150mm, etc. The diameter of the steel ball of super-large ball mill is mostly between Φ130mm and Φ150mm.
2. The material of ball mill steel ball
As a "consumable" in the grinding operation, ball mill steel balls are made of different materials, and the degree of wear is naturally different. At present, the mainstream ball mill steel balls on the market mainly include cast steel balls and forged steel balls.
1) Casting steel ball
Casting steel balls are mainly low-chromium casting balls, medium-chromium casting balls and high-chromium casting balls, its hardness, impact value, crushing rate and the metallurgical organization of steel, the greater the chromium content, the better the wear resistance. Generally speaking, the greater the hardness of the steel ball its wear resistance is also greater. To improve the wear resistance of steel balls, we need to increase its hardness, but with the increase in hardness, the impact toughness of steel balls will be reduced, while the hardness of steel balls should also take into account the material and hardness of the liner plate.
2)Forged steel balls
Forged steel ball mainly has low carbon alloy steel ball, medium carbon alloy steel ball, high manganese steel ball, rare earth chrome molybdenum alloy steel ball, its impact toughness, not easy to deformation, but the crushing rate is low.

• Low carbon alloy steel balls: made of low carbon alloy ball mill steel balls have good toughness and low price, in the same kind of working conditions, its service life than the low chromium casting ball to enhance more than 1 times.
• High manganese steel balls: good toughness, good workmanship, low price, its main feature is that in the larger impact or contact stress, the surface layer will rapidly produce work hardening, its work hardening index is 5-7 times higher than other materials, wear resistance has been greatly improved.
• High chromium cast iron steel ball: is a wear-resistant material with excellent wear resistance, but the toughness is low, easy to brittle broken and expensive.

 

Our Advantages

Diverse Applications, Unmatched Performance

Our product range encompasses a wide array of essential components vital for various industrial operations. Whether it's the commanding presence of large girth gears, the resilience of ball mill heads, or the stability provided by kiln tyres and support rollers, our offerings cater to the critical needs of industries worldwide. The versatility of our parts extends to sectors such as mining, hydraulic systems, and beyond.

Craftsmanship Meets Capacity: From 1 to 150 Tons

We understand that no two projects are alike, which is why our manufacturing capabilities span a vast range. Whether you require a single ton or a colossal 150-ton assembly, we have the infrastructure and expertise to fulfill your needs with precision and efficiency. Our commitment to flexibility ensures that regardless of scale, each component undergoes meticulous quality control measures, guaranteeing exceptional performance and durability. Welcome to order with your drawings!

Engineering Excellence: Innovating for Tomorrow

At Tenfaye, we don't just meet industry standards; we set them. Our relentless pursuit of engineering excellence drives us to continually innovate and adapt to evolving market demands. From advanced materials research to cutting-edge manufacturing techniques, we stay at the forefront of technological progress, empowering industries to push boundaries and achieve greater efficiency and sustainability.

Partnering for Success: Your Trusted Industry Ally

In a competitive marketplace, trust is paramount. As your partner in progress, we go beyond merely supplying parts; we provide comprehensive support and expertise every step of the way. Our dedicated team of professionals works closely with clients to understand their unique requirements, offering tailored solutions that optimize performance and drive success.

Experience the Tenfaye Advantage

When it comes to steel casting parts, there's no substitute for quality, reliability, and expertise. Join countless satisfied customers worldwide who have experienced the difference of partnering with Tenfaye. Unlock the power of precision and elevate your industry standards with our premium products and unparalleled service.

Company Profile

As a national high-tech enterprise, Tenfaye specialize in the research, manufacturing, and servicing of castings made from carbon steel, manganese steel, low-alloy steel, and stainless steel. Our expertise lies in producing castings that weigh below 150 tons.

 

FAQ

Q: Does the production of Tenfaye provide customized services?
A: Yes, Tenfaye can customize according to the customer's drawings and technical requirements.
Q: Can it be tempered?
A: Yes, Tenfaye can temper according to the customer's requirements for hardness.
Q: When is the delivery time of the product?
A: Different products have different production cycles. After the customer pays, the factory will immediately start 24-hour production. 2-3 groups of workers work in shifts and rest to deliver the product as soon as possible.
Q: What is your minimum order quantity?
A: Tenfaye's minimum order quantity is 1 ton, and steel castings below 150 tons can be produced.
Q: Do you provide quality control and inspection documents?
A: Yes, we have strict quality control standards. And customers can come to the factory to check and inspect.